ORM Series Spring Balancer

The ORM Series Spring Balancer is an auxiliary suspension device designed to support hand-operated tools and equipment. It helps offset the weight of the suspended tool, making operation easier and reducing operator fatigue during repetitive work.

  • Designed for use with assembly tools, pneumatic tools, electric tools, and other operating equipment.
  • Helps keep suspended tools nearly weightless during operation.
  • Significantly reduces operator workload and physical fatigue.
  • Improves working efficiency in repetitive assembly and maintenance tasks.
  • Allows the tool to move smoothly within the specified working stroke.
  • Available in load ranges from 1.5 kg to 160 kg.
  • Suitable for production lines, workshops, vehicle assembly, machinery maintenance, and industrial workstations.


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Description

TOOL SUPPORT & WORKSTATION EQUIPMENT

ORM Series Spring Balancer

The ORM Series Spring Balancer is an auxiliary suspension device designed to counterbalance hand-operated, pneumatic and electric tools during repetitive assembly, production and maintenance work.

Fifteen listed models cover supported loads from 1.5 kg to 160 kg and working strokes from 1.3 m to 1.7 m. By offsetting part or all of the suspended tool weight, the balancer helps reduce handling effort while allowing the tool to move within its specified working range.

PRODUCT FEATURES

Balanced Tool Support for Repetitive Work

01

Counterbalance Assistance

The internal spring mechanism helps offset the weight of a correctly matched suspended tool or device.

02

1.5–160 kg Load Range

Fifteen models provide multiple load ranges for light assembly tools through heavier industrial equipment.

03

1.3–1.7 m Working Stroke

Different model groups provide 1.3 m, 1.5 m or 1.7 m cable travel for varied workstation layouts.

04

Power-Free Mechanical Support

The mechanical spring system operates without a continuous electrical or pneumatic power supply.

05

Steel Cable and Lower Hook

The retractable steel cable and lower snap hook provide a practical connection for compatible suspended tools.

06

Reduced Handling Effort

Correctly selected and adjusted tool support can help reduce operator fatigue during repetitive tasks.

PRODUCT STRUCTURE

Compact Enclosed Spring and Cable Assembly

The spring balancer combines an upper suspension hook, enclosed spring housing, internal cable drum, cable guide, retractable steel cable and lower connection hook. The enclosed design keeps the principal balancing components together in a compact workstation unit.

APPLICATIONS

Designed for Industrial Tool-Support Workstations

ORM Spring Balancers support compatible tools and operating equipment where controlled vertical movement and reduced handling effort are required.

Assembly Lines
Supports frequently used tools at repetitive production and assembly stations.
Pneumatic Tools
Counterbalances compatible air tools used in manufacturing and repair work.
Electric Hand Tools
Helps position compatible suspended electric tools within the working stroke.
Maintenance Workstations
Provides tool support during repeated equipment inspection and servicing tasks.

SELECTION GUIDE

How to Select the Right Spring Balancer

01

Confirm Total Suspended Weight

Include the tool and all suspended accessories, hoses, cables and connectors when determining the required load range.

02

Select the Correct Load Range

Choose a model whose listed load range contains the actual total suspended weight rather than selecting by maximum capacity alone.

03

Check Required Working Stroke

Compare the required vertical tool movement with the listed 1.3 m, 1.5 m or 1.7 m stroke.

04

Confirm Mounting Position

Check the overhead support point, installation height, surrounding clearance and tool working area.

05

Review Operating Requirements

Provide the tool type, total weight, required stroke, operating frequency, quantity, branding and documentation requirements before ordering.

QUALITY CONTROL

Inspection Before Shipment

Key suspension, balancing and retracting components are checked before shipment.

✓Load-Range Verification
✓Cable Condition Check
✓Retraction Test
✓Upper Hook Inspection
✓Lower Hook Inspection
✓Final Functional Check

ORM
MODEL RANGE

Fifteen Models from 1.5 kg to 160 kg

The ORM series covers light, medium and heavy tool-support requirements. Review the Specifications tab for each model’s load range, working stroke and net weight.

OEM & ORDER OPTIONS

Configurations for Different Workstations and Markets

Discuss order-specific requirements with KKV before production.

Model & Load-Range Selection
Working-Stroke Confirmation
Product Color & Finish
Logo & Nameplate
OEM Branding
Packaging & Documents

MAINTENANCE

Inspection and Maintenance

Regular inspection helps keep the spring balancer and suspended tool connection in serviceable condition.

Steel Cable
Inspect the cable for broken wires, kinks, corrosion, deformation or abnormal wear.
Upper and Lower Hooks
Check suspension and tool-connection points for wear, damage or deformation.
Retraction and Movement
Confirm that cable extension and retraction are smooth within the required working range.
Housing and Markings
Inspect the casing and confirm that model, load-range and operating markings remain legible.

ORM SERIES SPRING BALANCER

Need Technical Information?

Compare all ORM models, supported load ranges, working strokes and net weights in the detailed specification table.

Additional information

Load Capacity

1.5–160KG

Stroke

1.3–1.7M

Net Weight

1.3–22KG

TECHNICAL DATA

ORM Series Spring Balancer Specifications

Compare all ORM spring balancer models by supported load range, working stroke and net weight.

ORM Series Spring Balancer technical specifications
Model Load Capacity (kg) Stroke (m) Net Weight (kg)
ORM-3.01.5–3.01.31.3
ORM-4.53.0–4.51.31.3
ORM-94.5–9.01.33.4
ORM-159–151.33.8
ORM-2215–221.57.2
ORM-3022–301.57.6
ORM-4030–401.59.8
ORM-5040–501.510.4
ORM-6050–601.511.6
ORM-7060–701.511.8
ORM-8070–801.518
ORM-10080–1001.718.6
ORM-120100–1201.719.6
ORM-140120–1401.720.6
ORM-160140–1601.722